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Made in USA or Overseas.
We Specialize in Quality & Volume.
35 years of Experience.

Vacuum Forming – Custom Plastics Manufacturing.

Custom vacuum forming is the latest addition to our services lineup. Vacuum forming molds can be inexpensive and made from a variety of materials. Larger parts are more efficient for this manufacturing service. Maximum dims are below. Call today to discuss your vacuum forming project or to get a quote.

  • Maximum part size is 46″ x 94″
  • Coated or Flocked
  • Polycarbonate, ABS, HPDE or Polypropylene are popular options
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Custom Vacuum Forming Just Makes Sense.

texas custom vacuum forming manufacturer based ata road cases made to order sherman dallas fort worth ft san antonio houston austin dfw waco and more come get a quote this is one of our latest business units come take a look

Time to Completion is Faster

Since vacuum forming tooling is less expensive and easier to make, the turnaround time for vacuum forming projects can be as little as half the time as other manufacturing methods.

Opportunity Exists to Be Creative

Since tooling for vacuum forming is less expensive. Manufacturers can experiment to find the best mold types to recommend for the job and can create prototypes faster. Vacuum forming molds can be made out of wood, for low quantities and steel for high quantities.

Complete Plastic Options Include

  • Acrylic
  • Acrylonitrile butadiene styrene
  • Polycarbonate
  • Polyethylene
  • Polyethylene terephthalate glycol
  • Polypropylene
  • Polystyrene
  • Polyvinyl chloride


We appreciate you visiting our website. If you found us looking for one of the following search phrases, you’re in the right place: vacuum forming, custom thermoforming.
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Design & Engineering

A quality product begins with quality design. Our designers will work with your drawings to ensure a custom fit every time using professional tools.

Finishing Touches

Our finishing options ensure that your product is uniquely yours. There are many options to choose from and Royal Case will help you choose the best ones to set your product apart from your competition.


Warehouse with us and save on future tariffs! We have over 25 years of experience in warehousing, logistics and inventory management. Our just in time ability gives you a competitive advantage.