Made in USA or Overseas.
We Specialize in Quality & Volume.
35 years of Experience.

Custom Foam Inserts Services.

Custom cut foam works in a variety of applications to help cushion your products. We create custom foam inserts for hard cases and soft sewn bags every day. There are several types of foam densities and colors to choose from. Every item needs a different type and quality of material. Our Engineers can help you select the right foam for your project. Reach out to us today and see why more and more companies choose Royal Case Company for all their bag, case and foam needs.

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Foam is Our Business

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Foam Made to Order

We purchase foam by the truck load in bun size to save on cost. Then we create our own sizes for different purposes. There are many options available for your next project. To learn more about our foam process call us today.

Any Size or Shape For Any Project

We water jet cut foam for our samples and prototypes and then use high speed metal tooling when it’s time to manufacture.

Choose Type and Color To Match Your Product

Put the finishing touches on your case or bag by creating a custom foam insert that cushions your products and enhances your brand. Get a color that compliments your device or company branding. Ask about it today.

We appreciate you visiting our foam webpage. If you found us looking for one of the following search phrases, you’re in the right place: custom cut foam inserts, custom cut foam, custom foam manufacturer, made in usa manufacturing.

Design & Engineering

A quality product begins with quality design. Our designers will work with your drawings to ensure a custom fit every time using professional tools.

Finishing Touches

Our finishing options ensure that your product is uniquely yours. There are many options to choose from and Royal Case will help you choose the best ones to set your product apart from your competition.


Warehouse with us and save on future tariffs! We have over 25 years of experience in warehousing, logistics and inventory management. Our just in time ability gives you a competitive advantage.