Made in USA or Overseas.
We Specialize in Quality & Volume.
35 years of Experience.

Custom Cut Foam Services

Custom cut foam works in a variety of applications to help cushion your products. We create custom foam for hard cases and soft sewn bags every day.

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Custom is Our Business

Custom Foam

We purchase foam by the truck load in bun size to save on cost. Then we create our own sizes for different purposes.

Any Size or Shape

Choose Type and Color

Design & Engineering

A quality product begins with quality design. Our designers will work with your drawings to ensure a custom fit every time using professional tools.

Finishing Touches

Our finishing options ensure that your product is uniquely yours. There are many options to choose from and Royal Case will help you choose the best ones to set your product apart from your competition.


Warehouse with us and save on future tariffs! We have over 25 years of experience in warehousing, logistics and inventory management. Our just in time ability gives you a competitive advantage.